PFAS40/ 100Poor
Overall28/ 100Poor
KELTY Cargo Duffel 22-inch Travel Bag, Khaki

Kelty · Waterproof Bags & Luggage

KELTY Cargo Duffel 22-inch Travel Bag, Khaki

Poor

Travel bag with water-repellent coating. No PFAS disclosure from brand.

Verdict · SkipBallistic nylon travel bag with silent PFAS stance on water-repellent coating; no established non-PFAS hazards documented, but durability and coating integrity require monitoring.

This duffel uses ballistic nylon with a water-repellent coating finish, standard for outdoor gear. Kelty does not disclose PFAS content or use in the coating.

The better-graded swap

Kelty Daisy Chain Web Duffel Bag

Kelty

Kelty Daisy Chain Web Duffel Bag

85/100 safety

85Excellent

Same rubric that flunked this product. The swap earned Excellent.

Still want this one anyway? Check the price on Amazon. We’d swap it.

Material

Ballistic nylon with water-repellent coating water-resistant coating

Lab data

No public lab test

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What KELTY Cargo Duffel 22-inch Bag, Khaki is made of, ingredients and materials

This bag uses ballistic nylon, a tightly woven polyester fabric engineered for abrasion resistance and tear strength, with a water-repellent coating (water-repellent coating) coating applied to the surface. Ballistic nylon itself is chemically stable during normal use; the primary concern is the water-repellent coating finish, which historically has relied on fluorocarbon chemistry (PFAS compounds) in many outdoor brands, though some manufacturers have shifted to non-fluorinated alternatives. The khaki color suggests a dyed polyester base; azo dyes used in synthetic textiles are generally within regulatory safety margins when applied by established manufacturers but are not subject to universal third-party verification.

What’s concerning

♾️

Category baseline

The starting point for this type of product, before anything specific to this product is counted.

90/ 100
♾️

No PFAS disclosure

No public statement from the brand about PFAS in this product.

85/ 100
♾️

Waterproof / stain-resistant treatment

Water-repellent coating treatments have historically used PFAS.

65/ 100
⏳

water-repellent coating degradation and unknown chemistry

Kelty does not disclose whether the water-repellent coating contains PFAS or fluorine-free alternatives. Over time and with use, water-repellent coating coatings break down and may release microscopic particles or residues into contact surfaces; unknown chemistry makes long-term contact safety assessment difficult.

70/ 100
🫧

Microplastic shedding during use and abrasion

Ballistic nylon is a durable synthetic fabric and sheds microplastics more slowly than thin polyester, but any synthetic textile sheds some particles through friction, particularly at seams and strap attachment points. This is not unique to Kelty and affects all synthetic duffels.

70/ 100
⚠️

Mold and bacterial growth if stored wet

Nylon itself resists mold, but water trapped inside the bag can promote bacterial and fungal growth, especially if stored in warm, humid conditions. This is a maintenance issue, not an inherent material hazard, but relevant to extended storage.

70/ 100

What’s reassuring

✅

Azo dye exposure from colored nylon

The khaki dye is likely an azo compound (standard in synthetic textiles). No health incidents are reported for Kelty bags. Azo dyes in polyester are considered low-migration under normal dry use; risk increases only with sweat contact or intentional ingestion, neither typical for a travel bag.

95/ 100
💨

Formaldehyde / VOCs

Ballistic nylon may contain residual formaldehyde from shrink-control or water-repellent finishing processes. No formaldehyde complaints or testing data are published for Kelty bags; most ballistic nylon used in travel bags meets low-formaldehyde standards for apparel textiles.

Source, ATSDR ↗
95/ 100

How is this PFAS grade calculated?

The brand's record and disclosure

Kelty is an established outdoor gear brand with a long history in backpacks and travel bags, but the company has not made public statements about PFAS use in its water-repellent coating coatings or broader chemical management policies. No major safety recalls or chemical controversies are on record for Kelty travel bags. The silence on water-repellent coating chemistry is notable because many competitor brands (Arc'teryx, Peak Design, Patagonia) now disclose non-fluorinated or fluorine-free alternatives; Kelty's lack of transparency suggests use of conventional fluorocarbon water-repellent coating but does not confirm it.

How it compares in its category

Ballistic nylon with water-repellent coating is standard in mid-range travel duffels; this material class is durable and performs well in wet conditions. Compared to canvas or cotton-based alternatives, synthetic nylon avoids mildew risk and mold growth. Compared to bags made with polyurethane (PU) or TPU-coated nylon, ballistic nylon typically sheds fewer microplastics during use and abrasion. The main trade-off versus eco-conscious competitors is the lack of disclosed water-repellent coating chemistry and no mention of recycled content.

If you buy it

Store the bag dry and well-ventilated when not in use to prevent mildew growth inside the nylon. Avoid prolonged exposure to high heat (e.g., car trunks in direct sun) as this can accelerate water-repellent coating breakdown. Inspect the seams and coating annually for wear; once the water-repellent coating finish degrades visibly (water no longer beads), water penetration will increase and the bag's protection declines. Clean with lukewarm water and mild soap only; avoid dry cleaning and solvent exposure, which can damage both nylon and coating.

What is not known about PFAS in this product?

Basis
Model estimate, 45% confidence, not a lab result
Lab test
None on record for this exact product
Brand statement
Kelty has made a specific claim

Formulations change between production runs, so check the current label. How we grade.

What are the PFAS-free alternatives to KELTY Cargo Duffel 22-inch Travel Bag, Khaki?

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85ExcellentPFAS grade
  • Cordura nylon fabric
  • We found no PFAS statement from the brand
  • Heavy metals
Kelty Daisy Chain Web Duffel Bag

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85ExcellentPFAS grade
  • Polyester webbing and nylon
  • Azo dyes in polyester webbing

4 hazards checked on this product, all on its full breakdown.

Pelican 1595 Air Travel Case

Pelican

1595 Air Travel Case

85ExcellentPFAS grade
  • Polypropylene shell, polyurethane foam, stainless steel hardware
  • Polyurethane foam degradation and off-gassing

More waterproof bags & luggage grades

How we score, every product runs through the same public 0-100 rubric based on materials, coatings, brand disclosure, lab findings, and recalls. See the full methodology → Spotted a mistake? Report an error.